Zipwake Installation Guide: Step-by-Step

🛠️ Zipwake Installation Guide (Step-by-Step)

Installing a Zipwake system can significantly enhance your boat’s ride performance, stability, and fuel economy. Whether you’re upgrading from traditional trim tabs or starting fresh, this Zipwake installation guide will walk you through the process, from planning to final calibration.

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📦 What You’ll Need

Before beginning, gather the following tools and materials:

• Zipwake Dynamic Trim Control Kit (Series S or E)
• Power drill
• Marine-grade sealant (e.g., 3M 4200)
• Phillips and flathead screwdrivers
• Hole saw and drill bits (per installation manual)
• Zip ties or cable clamps
• Marine-grade adhesive cable mounts
• Zipwake Installation Manual (included with product)

📐 Step 1: Plan Your Layout

1. Inspect the transom: Ensure it is clean, flat, and large enough to mount the interceptors.
2. Measure for placement: Follow Zipwake’s template for placing the interceptors close to the chines, and spaced evenly.
3. Check clearance: Verify there are no obstructions (e.g., through-hull fittings, exhaust) inside the transom.
4. Dry-fit the interceptors and mark the drilling points.

📘 Tip: Refer to the Zipwake Size Chart & Model Comparison to choose the correct model for your boat.

🧱 Step 2: Mount the Interceptors

1. Drill the mounting and cable holes where marked.
2. Apply marine-grade sealant around each hole.
3. Bolt the interceptors securely to the transom using stainless steel screws.
4. Feed the interceptor cables through the transom using the included grommets.

⚠️ Warning: Do not overtighten the screws to avoid damaging the transom.

🔌 Step 3: Connect the Cables

1. Route the interceptor cables inside the boat to the distribution unit.
2. Use cable clamps or adhesive mounts to secure them.
3. Connect each cable into the correct port on the Zipwake distribution box.
4. Mount the distribution box in a dry, accessible location inside the boat.

📲 Step 4: Install the Control Panel

1. Choose a location on your dashboard that’s visible and easy to reach.
2. Use the included template to cut a hole for the Zipwake Mini Controller.
3. Mount the controller and connect the network and power cables.
4. Power on the system and confirm all components are connected.

⚙️ For advanced configurations, follow the Zipwake Controller Setup Wizard

⚖️ Step 5: Calibrate and Test

1. Turn on the boat’s ignition to power the Zipwake system.
2. Follow the on-screen prompts to:
   • Set boat dimensions
   • Calibrate pitch and roll sensors
   • Test interceptor operation
3. Perform a sea trial to ensure proper trim response and auto mode functionality.

🧪 Tip: Enable auto trim for real-time adjustments and improved ride quality.

🔁 Maintenance Tips

• Rinse interceptors with freshwater after each use.
• Check the cables annually for wear or corrosion.
• Update firmware regularly using the Zipwake app.

🙋‍♂️ FAQ: Zipwake Installation Guide

❓ Can I install Zipwake myself?

Yes, experienced DIYers with knowledge of marine electronics can install Zipwake systems. The installation involves mechanical mounting, basic electrical wiring, and calibration. For complex setups or if unsure, we recommend hiring a certified marine technician to ensure optimal placement and system tuning.

❓ How long does installation take?

For most boats, a typical Zipwake installation takes 4 to 6 hours. Professional installers may complete it faster. Time varies based on boat size, transom complexity, and access to wiring routes.

❓ What is the best location for interceptors?

Intercept interceptors should be placed as far outboard and low as possible on the transom to maximize roll control. Ensure they are mounted at the same level on both sides, avoiding through-hull fittings or other transom-mounted hardware.

❓ Can Zipwake work with my current GPS or NMEA system?

Yes. Zipwake is compatible with NMEA 2000 systems and many GPS chartplotters. It can receive speed and heading data from external sources to improve trim optimization. However, it’s fully functional even without external GPS when using the built-in sensors.

❓ Do I need to drill holes in the hull?

Yes. Holes are needed for mounting the interceptors and passing cables into the boat. Use sealant to prevent leaks, and always follow Zipwake’s guide to protect the hull’s integrity.

❓ Will Zipwake affect my boat’s warranty?

Generally, no. But always check with your boat’s manufacturer or dealer. Zipwake is an approved product in many OEM setups and can be safely installed by certified professionals.

❓ Is professional installation better than DIY?

Yes—for those without technical experience. While Zipwake is easier to install than hydraulic trim tabs, professional installation ensures the system is placed optimally and calibrated perfectly. It also reduces the risk of damaging your hull or voiding a warranty.

⛵ Smooth Sailing Starts Here

Installing Zipwake is a game-changer for boating enthusiasts. With faster response, reduced fuel use, and improved comfort, it’s the ultimate upgrade for performance.

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